Manufacturing Process Development | Outer Reef Technologies

Manufacturing Process Development

Outer Reef Technologies

Why Hire Outer Reef Technologies?

Outer Reef Technologies is committed to offering our innovative medical product development and medical device software development. We hire the brightest engineering consultants to create solutions that will help you find the systems and devices you need to offer patients optimized care and resources.

Following are some of the skills we offer:

  • Scientific Analysis
  • Fluidics
  • Testing and Technology Assessment
  • Handheld Medical Devices
  • CAD
  • Wearables
  • Mechanism Design
  • Medical Disposables
  • Sheet Metal Design
  • Package Engineering
  • Plastic Enclosure and Part Design
  • Manufacturing Engineering (DFMA)
  • Surgical Tool Design
  • Test Engineering
  • Motion Control
  • Tooling Liaison

If you require medical product development, project management, or consultation, don’t hesitate to get in touch with our teams.

Medical Device Manufacturing Process Development

The engineering consultants at Outer Reef Technologies utilize state-of-the-art technologies to test the products during manufacturing process development. Medical product development is a lengthy process that requires numerous inspections, testing, sterilization, etc. to ensure the product meets our specifications.

Medical device software development is also involved in the case of medical electronic devices, and our engineers make thorough checks for integration before giving it due to approvals. Our products are premium and innovative as well as compliant.

Manufacturing Process Selection

Our engineering consultants perform strict manufacturing process selection that involves comprehensive techniques to obtain planned results. Here are some examples of our techniques to enhance our selection:

  • Injection molding:We use injection molding to create standard sizes of product components during process manufacturing to avoid discrepancies in calculations.
  • Thermoforming:Aside from injection molding, we employ thermoforming to maintain flexibility during the manufacturing process. It helps us customize our creations to design specification as per product need requirements.
  • Structural foam:To obtain precision, we use structural foam during medical product development to fill out all spaces fully. This helps strengthen base material and makes it impervious to certain degrees of pressures.
  • Composites:We use composites to maximize product efficacy. Using laminar, fiber-reinforced, particulate composites creates the ideal structure to complement medical device software development.
  • Machining:To perfect the shapes and customize components to match product design, our engineering consultants deploy machining. It creates precision and keeps the surfaces smooth.
  • Sheet metal:Using this malleable material gives us design flexibility and allows us to be more creative in our approach towards process manufacturing solutions. It is also durable and adds operational life to the product.
  • Ceramics:Ceramics provide us extensive leverage in our designs for pressure sensors, femoral head implants for hip replacement, and valves. They are FDA-approved and a modern approach to medical product development.
  • Coatings:Coatings play a crucial role in increasing the life of an artificial implant by making it more biocompatible with the body. We use it during our implant process manufacturing to improve their effectiveness and their ability to last for more years in a patient’s body.
  • Fastening techniques:The initial phases of product assembly require us to use fastening techniques. These are standardized and adjustable and allow us to reduce the assembly time drastically.
    It is also precise and accurate, which ensures products are attached together with no chances of error. It improves their ability to function at a designed capacity.
  • Assembly:Once the first phase is complete, the entire product is assembled together with the necessary medical device software development. We use the results of software application development to finalize the product before testing it.
  • Test:In the final phase before packaging and delivery, we run the product a few times to ensure everything is working perfectly. We test out medical software solutions and their integration with the hardware to ensure there are no gaps in the product.

If you would like to know more about Manufacturing Process Development or have any project.

Services

Product Examples

Robotics and Automation

Our main focus and core competency is developing robotic platforms from the ground up. We are proud partners with ABB and handle all of their medical applications.

Motor Controllers

No matter your motor controller needs, we have the solution. Our team can develop hardware and firmware for your sensored or sensorless BLDC motor.

Surgical Navigation/Motion Capture

We develop high accuracy and precision navigation systems for the medical and gaming industries. Our systems incorporate IMU, optics, and/or mechanical tracking options.

Surgical Suites

After working decades with the top surgeons, we have brought many Class III medical devices and suites to the industry from concept through clinical trials and 510k submission.

Imaging and Optics

Our team has extensive knowlege and experience developing and manufactiring optical devices ranging from LED fiber optics to rigid and flexible scopes.

High Precision Encoders

As nearly all of our products require the highest level of accuracy and precision, in a small form factor, we typically design our own encoder solution to meet the clients requirements.

Virtual and Augmented Reality

We have partnered with some of the top companies in the world to develop world class virtual and augmented reality devices. Our specialty is in sensor calibration, system integartion and verifcation.

Industrial Product and Packaging Design

Our design team utilizes SolidWorks to design and develop all of the products mechanical components. We utilize FEA and 3D printing to ensure our designs meet all requirements, prior to manufacturing.

Software and Application Development

These day there are apps integrated into nearly every product. We can support desktop, mobile and standalone apps, including apps which are required to integrate with the cloud and/or remote devices.

FAQ's

Why is manufacturing process development necessary?
Manufacturing process development is necessary because it helps create a systematic process for medical product development. It helps:


  • Make the process efficient
  • Reduces chances of error
  • Helps set quality parameters at every stage of the process
  • Maintains overall product quality
Why is it useful to have different types of mold formation techniques?
What is process analysis and why is it necessary?

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Contact Us Today @ 954-323-7850 or By Completing the Following Form

Thank you for you interest and we look forward to speaking with you!  Call us directly to speak with one of our engineers or feel free to email us and we will contact you within 24 hrs to discuss your project needs.

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